高壓去毛刺清洗機去毛刺技術(shù)的原理是利用高壓泵把水或1%―3%水溶性油的水加壓,然后從不同類型的高壓噴嘴以不同的形狀(如扇形、錐形等)噴射出去,利用高壓水射流強大的沖擊力對被清洗物沖擊,以達到剝離毛刺的效果。
The principle of deburring technology of high-pressure deburring washer is to use high-pressure pump to pressurize water or water of 1% - 3% water-soluble oil, and then spray it out from different types of high-pressure nozzles in different shapes (such as fan-shaped, tapered, etc.), and use the strong impact force of high-pressure water jet to impact the cleaned object, so as to achieve the effect of deburring.
由于不同的毛刺厚度、硬度、形狀都不一樣,但主要的還是毛刺的厚度。厚度越大,去除越困難。毛刺厚度的不同去除的方法和所需的噴射壓力也不同,各種毛刺對應(yīng)的噴射壓力如下:
Because the thickness, hardness and shape of different burrs are different, the main one is the thickness of burrs. The greater the thickness, the more difficult the removal. Different deburring methods and jet pressures are required for different deburring thicknesses. The jet pressures corresponding to various burrs are as follows:
一、毛刺厚度為幾十微米
1、 Burr thickness is tens of microns
毛刺形狀呈某種程度的連續(xù)性,僅有部分毛刺與母體相連。這時受到高壓水射流的沖擊時,相連的毛刺便與母體分離,毛刺成分散狀脫落。這種情況所需要的高壓清洗機的壓力在300bar左右便可輕易去除。
The burr shape is continuous to some extent, and only part of the burr is connected with the parent body. At this time, when impacted by high-pressure water jet, the connected burrs will be separated from the parent body, and the burrs will fall off in bulk. In this case, the pressure of the high-pressure washer required can be easily removed at about 300bar.
二、毛刺厚度為幾百微米
2、 Burr thickness is several hundred microns
毛刺幾乎都與母體相連,要想去除就須使高壓水射流的沖擊力作用于毛刺根部附近,這樣做的目的是使毛刺從根部折斷。這種情況所需要的高壓清洗機的壓力在700bar左右。
The burr is almost connected with the parent body. In order to remove it, the impact force of high-pressure water jet must be applied near the burr root, so as to break the burr from the root. In this case, the pressure of the high-pressure washer is about 700bar.
三、毛刺厚度很厚或毛刺大部分脫落后根部殘留的毛刺
3、 Burrs with thick thickness or residual burrs at the root after most burrs fall off
這種情況僅靠高壓水射流的沖擊力往往很難去除毛刺,需要與高壓水射流的切割作用配合才可以去除。需要的壓力也很大,高壓清洗機壓力需在1000bar以上才可去除,而且所需要的時間也很長。
In this case, it is difficult to remove burrs only by the impact force of high-pressure water jet, and the burrs can only be removed with the cutting effect of high-pressure water jet. The pressure required is also very large. The pressure of the high-pressure washer can be removed only when it is above 1000bar, and the time required is also very long.
此外影響高壓去毛刺清洗機的生產(chǎn)率及加工質(zhì)量因素有很多,但主要的還是噴射壓力、流量、噴嘴數(shù)量、尺寸、位置以及噴嘴的運動速度等。這些參數(shù)須根據(jù)零件的材料性質(zhì)、毛刺特征、形狀結(jié)構(gòu)來決定。更多有關(guān)的事項就來咨詢我們
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In addition, there are many factors that affect the productivity and processing quality of the high-pressure deburring cleaning machine, but the main ones are the jet pressure, flow rate, number, size, position and movement speed of the nozzle. These parameters must be determined according to the material properties, burr characteristics and shape structure of the parts. For more information, please contact us at m.cmicroentropy.com!